Single-Layer Glass Reactor

single layer glass reactors

A single layer glass reactor consists of a one-layer glass reactor that has a maximum volume capacity of 100 liters. Its maximum rotating speed is about 450 rpm. The reaction volume of the container is 100 liters, and it is why it is called F-100L single layer glass reactor.

The reactor can make a variety of solutions reactions at a constant temperature. The parts of the reactor are controlled and sealed that can use negative pressure as inhalation of different gases and liquids will make the reflux as a result of different temperatures.

The single-layer glass reactor is a multifunctional single glass layer reactor widely in chemical, biological pharmaceutical products synthesis, fine chemicals industries, and in production and experiment plants. The product is used with water that is circulating in the vacuum pump, circulating oil bath as a system device applicable for pilot production.

How a Single-layer Glass Reactor Works

single glass reactor working principle

The single-layer glass reactors work through the oil bath pot called the tank, and in a constant temperature that can either be low or high temperature. The reactor can process stirring reactions in the vacuum, condensation and distillation reaction processes, extracting and separation, and heat of response experiments.

Water can be passing through the system by condensing coil around the oil collector to achieve the results of the faster cooling process, the reaction of the contents inside the reactor, and controlling the rate of reacting solution from evaporation and reflux.

When the reaction is complete, the contents can now be released by opening the reactor’s lid or discharger port.

Features of Our Single-layer Glass Reactor

  1. A glass of G3.3, GG17 which is of high borosilicate. The glass has excellent physical and chemical performance, resists corrosion, and wear.
  2. It is applicable to work under average pressure and negative pressure that can be up to -0.098 MPa.
  3. It is applicable to conduct experiments under the low temperatures of -800c, normal temperatures, and high temperatures up to 2000c reaction conditions.
  4. The stirring valve, the reactor, and the sealing in the stirring shafts are made from unique, high-quality material that is corrosion resistance and wears resistance.
  5. The process of distillation and reflux can be done at the same time. Has the advantage to save time in the processing stage.
  6. When discharging a solution, no liquid will remain.
  7. The charging valve is large and has no dead spaces and is anti-corrosion, as well can contain both liquid and solid materials.
  8. There is an obvious display of data information and control plane, speed of rotation, and is digitally displayed.
  9. It has a large access opening that is convenient for cleaning and washing.

The Specifications of WKIE Lab Single-Layer Glass Reactors

Neck quantity on lid555566666
Stirring power90W90W90W90W120W120W120W120W120W
Rotational Speed(rpm)0-980W0-680W
Stirring Shaft Diameter(mm)15
Heating Power(KW)
Power Supply220V-380V/50HZ/60HZ

The Sizes of Single-layer Glass Reactor

1. 1-5L Single-Layer Glass Reactor

mini single layer glass reactor

Glass reactors are the best option available for you for your chemical and industrial chemicals. The glass reactors are available in different sizes and various reactor capacities. The most common is the 1 liter to 5 liters reactor capacities. This means that the reactor volume is just 1L to 5L. Because of the reactor capacity, which is one of the key factors in getting this kind of product, there are different ways of preserving them.

3L small single-layer glass reactor

Besides, they are designed and work in different cooling and heating circulators. The temperature inside it can also vary and the capacity determines the gentility and volatility of those chemicals. The design is such that it can operate comfortably even under full vacuum.

There are five option volumes here and that is from the smallest reactor volume 1 to reactor volume 5. You can make your choice depending on what you want to do. Moreover, this is available in the desktop structure. This is good for those laboratories where space is an issue. This can save plenty of space for them. Furthermore, the temperature range can vary and it starts from minus 60 degrees Celsius to 200 degrees Celsius.

This is contained in different kinds of glasses but is better than the glass is designed with boro 3.3 glass or PTFE materials. Most importantly, the zero-space bottom valve makes it stable in the bottle.

2. 10-50L Single-Layer Glass Reactor

10L single layer glass reactor

The size is also great, and the size ranges from 10L to 50L. This equipment is good because it can be used for different chemical purposes such as reaction, mixing as well as distillation. Most people use this size in the pharmaceutical and chemical industries.

Furthermore, it is used for industrial purposes. Depending on what you want to achieve, you can choose from the 10 to 50 liters volume(10L,20L,50L). It can work with cooling and heating circulators; the temperature is always accurate and gentle. Most importantly, the model is controlled by thermal fluid circulation in the jacket. The reaction vessel is safe, and the design is such that you are going to use it safely. There are different volume options available for you here, and you can make your choice. Moreover, the temperature ranges from minus 60C to 200C.

Furthermore, because of the wonderful design, the product is simple, flexible, and quick to customize it.

Moreover, the glass is designed with the finest quality boro glass materials and PTFE materials, and so on. It does not consume much of electricity and can save you cost in the end. Most importantly, the working temperature of the product is minus 60C to 200C. The highest jacket pressure is 0.5 bar.

3. 100L Single-Layer Glass Reactor

large scale single layer glass reactor

100L glass reactor is one of the largest in the industry. It is meant for heavy-duty industries. Just like similar products out there. The model can serve different purposes such as reaction, mixing and so on. The glasses are also durable and non-corrosive. This is because they are designed with the finest quality borosilicate materials. It is well corked and well preserved.

Because of the performance, the system is very easy and simple to monitor. It is a versatile product as many people often use this for different purposes. Besides, if you are looking for the perfect glass for synthetic reaction, this model is the best for that. In addition to that, various models out there are very easy and simple to handle. Because of the durable construction, it does not break and it is leakproof.

And also, This is also used in the chemical and pharmaceutical industries. The duty is a heavy-duty model. Because it is also perfect because it is made with PTFE stir rod. The capacity is good and it is speedy and reliable operation. The model does not make noise and it is also lockable and comes with casters. The content inside it does not escape. For heavy-duty operation, you can always rely on this method.

The Applications of Single Layer Glass Reactors

usage of single layer glass reactors

A single layer glass reactor has several applications in daily life. It is a vessel that comes in different designs. Based on the design, it can be applied in laboratory tests, chemistry, and biology and even in the pharmaceutical industry.

It is essential to check on the size of the glass before you can proceed to order it. Some applications will require large sizes of reactor glass. Take into consideration the specific use you would like to expose the glass reactor before you can proceed to order the glass reactor. The vessel allows control of temperature and pressure, which creates the perfect environment for chemical reactions.

1. The Applications of Single Layer Glass Reactor in Lab

There are several laboratory experiments that require control of pressure and temperature. The glass reactor plays a significant role in the control of such laboratory tests. You will find the applications of single glass reactor in the laboratory in areas such as the following:

lab use small single layer glass reactor
  • Scientific research experiments

Scientists research controlled environments. They rely on the laboratory tests to come up with consultations. The glass reactor plays a significant role in laboratory tests. The experts can have full control of different parameters which makes it possible for them to come up with a conclusion about mixed reactions.

  • Study of fine chemicals

The fine chemicals are used in a wide range of applications. The scientists have to establish their reaction with other chemicals in the industry. They rely on laboratory batch studies of such chemicals from where they can make informed decisions. It is possible for experts to apply them and realize great performance. There are several applications of the fine chemicals which have contributed to the discovery of new products. A single glass reactor allows experts to experiment with controlled environments.

2. The Applications of Single Glass Reactor in Chemistry

A single glass reactor allows the regulation of pressure and temperature during the reaction process. It is widely applied in the field of chemistry to come up with a wide range of products. Here are some of the applications of the single-layer glass reactor in chemistry:

single layer glass reactor for chemical use
  • Solvent synthesis at a constant temperature

There are times when the experts will like to synthesize solvents at a constant temperature. They rely on the single glass reactor to carry out the process. The fact that the experts can control the temperature under which the experiments are carried out makes it easy for them to carry out a wide range of experiments. The process proves to be highly effective when carried out under a controlled environment.

  • Reflux reaction

There are some processes that involve heating liquids after which the vapor is condensed. The reflux reaction plays a great role in the condensation of the liquid. You can rely on the reaction to achieve great performance in the production of different chemicals. The reactors can be scaled up to achieve industrial-scale production.

3. The Applications of Single Glass Reactor in Pharma

The pharmaceutical industry relies on a single glass reactor to carry out several processes that lead to the production of pharmaceutical products. The vessels allow subjecting of reagents to controlled temperature and pressure which contribute towards the creation of a wide range of products.

Here are some of the applications of single glass reactor in the pharmaceutical industry:

single layer glass reactor in pharma
  • Dissolution of solids

Some solids have specific chemical properties that require them to be dissolved at a given temperature and pressure. The glass reactor provides the perfect environment for the dissipation of such products. The experts in the industry apply glass reactors of different sizes to carry out the dissolution process.

  • Product mixing

There are times when different products have to be mixed at specific ratios to bring about their chemical effects. The application of glass reactors in the pharmaceutical industry allows for the perfect mixing of the different ingredients which lead to the production of specific products.

  • Pharmaceutical processes

There are several pharmaceutical processes that experts have to carry out. For example, they need to carry out hydrogenation, nitration, alkylation, condensation, polymerization, among other processes. It is the duty of the experts to carry out such procedures in controlled environments so that they can achieve specific results. The application of the glass reactors plays a significant role in such a given case

4. The Applications of Single Glass Reactor in Biology

In biology, glass reactors are used to control several processes. For example, during the fermentation process, the glass bioreactor is used to control the temperature at which the fermentation process is carried out. Fermentation is a crucial process that is undertaken in beverage production. The method of waste treatment also involves the application of glass reactors. The experts use the reactors to carry out tests to ensure the water has been treated to acceptable standards.