Undoubtedly, controlling self-sustained chain reactions will often be relatively hard. Unless you get the right control device, it will only get messier. It is at this point that double jacketed glass reactor step in with a solution.
The double-jacketed glass reactor is among the most advanced reactors you will find in the market today. It is vital in not only initiating but also keeping in control various nuclear chain reactions.
Typically, it is a device that controls the temperature of whatever its contents are. And well, double-jacketed glass reactors will come in handy in handling reactions involving extreme temperatures. While at it, it would be worth depending on it when handling synthetic reactions between various compounds.
In most cases, you can rely on these double-jacketed for both cooling and heating effects. From the name itself, you will witness that these glass reactors usually come with jackets, which are essential in maintaining even heat exchange. The outer jacket will play the role of enhancing insulation and also preventing the accumulation of excess moisture.
Interestingly, this is one of those reactors that assure you of enhanced visibility. This way, you will be confident about following the process with much ease.
Features of Double-Jacketed Glass Reactors
Usually, this product will come with an in-built lift, which raises the entire lid once you touch a button. It could also be helpful whenever you want to lower the same cap. Remember, the lift is usually electric. While at it, you will witness that it features a credible crank in its back. This crack will play a vital role in tilting the jacketed device up to 180 degrees.
In most cases, you will find that the glass used is GG-17 Borosilicate Glass. Undeniably, this material is not only reliable but also worth depending on for enhanced durability. Besides, the glass prides itself on a temperature range of -80 to 250 degrees centigrade.
While at it, you will witness that the reaction vessel comes with a capacity of either 20 or 50 liters, while the size of the material flask is about 2L or 5L, respectively. The fluid jacket capacity is 8L and 11L for the 20L and 50L glass reactors, respectively.
When it comes to power, you will find double-glass reactors to be relatively reliable. They will often require around 110V 60Hz and a 15A single phase. While the lift wattage is about 40W, the stirrer will need about 120W.
Structure of Double-Jacketed Glass Reactors
First, the dimensions of the double-glass reactor are relatively considerable. Usually, you will be sure of a 41*35*102 inches dimension. On top of that, their weight will often be between 400 and 470 pounds.
Typically, these double-jacketed reactors will come with two layers, the inner jacket and the outer one. The inner layer will always be vital in circulating the liquids under the reaction process. On the other hand, this outer layer comes in handy in boosting the levels of insulation.
This dual structure is what guarantees higher levels of efficiency and minimal loss of temperature.
While at it, these reactors feature convenient as well as credible drain ports at the bottom. Well, these ports are often between 35mm and 1.375″ in dimension. This way, the jackets will find it relatively easy to drain as well as release pressure during the reaction. Did you know that its vacuum level is below 0.098Mpa?
Ideally, this product is electrical, and it prides itself on a digital step-less speed regulator. Also, its rotary speed is between 0 and 450 RPM, which assures you of enhanced effectiveness.
Applications of the Double Jacketed Glass Reactor
You can always rely on these jacketed reactors in a wide array of industries and applications. As long as you are looking forward to getting a heating and cooling effect, these reactors will be worth your time. Also, mixing, as well as the synthesis of products, will be no hassle for you. These applications do include the following.
- Chemistry applications
Undoubtedly, double-jacketed reactors will always come in handy in chemistry lessons, especially in schools. Remember, its uniqueness does lie in its versatility. In most cases, you will rely on these devices to demonstrate how to control various chain reactions to the students. As long as you get the right standards for students, you will be good to go.
For instance, ethanol extraction from various botanical material is one of the most prominent applications in chemistry. This process will be ideal for handling with these reactors. You could rely on it for both small and large scale reactions.
- Extracting oils
Usually, it would be necessary for you to keep temperatures in control whenever extracting oils. These double-jacketed reactors come in handy in regulating such temperatures when trying to mince fat from natural sources. Let’s take an example of how to get CBD from the cannabis plant. This process tends to be not only reactive but also subject to high temperatures. Unless you keep it in control, you could expose yourself to fatality.
You can hardly ignore the temperatures that distillation processes tend to feature. For example, molecular distillation will be done under high temperatures as well as pressure. However, with this double-layer reactor, you will have nothing to worry about. It will always be a perfect way to ensure that the process is relatively smooth. Besides, it will play a central role in making sure that you attain the results that you so desire.
- Winterization processes
Have you ever heard of the winterization process? Mostly, this process will rely on solvents as well as temperature variations to separate lipids from waxes. It is at this point that the double jacketed reactors step in. Ideally, no other reactor will handle this process as smoothly and efficiently as the double-jacketed one. However, it would be right to aim at getting the right design at all times.
In conclusion, double-jacketed reactors will always be vital elements of highly reactive processes. As long as you choose a reactor that suits your preferences and reaction, you will be confident of getting the utmost efficiency levels.